the insurer's apex commercial property insurance — the All Risk package for ₹100Cr+ industrial enterprises. Section I: Material Damage (Fire + Machinery Breakdown — both mandatory) + Section II: Business Interruption (Fire LoP mandatory; Machinery LoP optional). Earthquake in-built. Burglary covered. Reinstatement Value basis. Replaces three separate policies in one integrated package.
the insurer Apex Industrial Property Insurance· All Risk· ₹100 Crore+· Replaces 3 Separate Policies
The Industrial All Risk (IAR) Policy is the insurer's most comprehensive commercial property insurance — the apex of the entire the insurer fire insurance family. Unlike every other product in the insurer's portfolio which covers only named perils, IAR operates on an All Risk basis: it covers ALL physical loss or damage UNLESS specifically excluded. For large industrial and manufacturing enterprises with SI ≥ ₹100 crore, IAR replaces three separate policies in one integrated package.
Residential home insurance· Any SI· Named perils· Reinstatement Value
Micro/small commercial· ≤₹5 crore· Named perils· 12 optional covers
Small/medium commercial· ₹5–₹50 crore· Named perils· Contingent BI
Large/complex/customised· Any SI· Named perils· Customisable
Apex industrial· ALL RISK (not named perils)· ₹100Cr+ SI· Fire + Machinery Breakdown + BI in one
IAR tells you only what's NOT covered. Every other loss is automatically covered. The broadest property insurance concept.
All Risk PhilosophyUnlike SFSP where earthquake costs extra, IAR's All Risk scope automatically includes earthquake. No separate add-on needed.
No Extra PremiumSFSP doesn't cover theft. IAR includes Burglary as a mandatory sub-cover — physical loss of assets during break-in fully covered.
Mandatory CoverageIn BLUS+, machinery breakdown is optional. In IAR, it's a mandatory Section I-B — you cannot take IAR without it. Machine failure always covered.
Section I-B MandatoryBusiness Interruption (Fire Loss of Profits) is mandatory in IAR — unlike SFSP where it's a separate attached policy you choose to add.
Section II-A MandatorySingle IAR replaces SFSP + Machinery Breakdown + Fire LoP. One premium, one renewal date, one insurer, one surveyor for any loss.
Integrated PackageIntegrated steel plants, rolling mills, blast furnaces
API plants, formulation, non-petrochemical units
Large food plants, dairy, cold chain, grain mills
Cement plants, float glass facilities, kilns
Integrated paper mills, pulp plants, tissue units
Integrated spinning, weaving, dyeing, finishing
Thermal, hydro, wind power plants, distribution
Auto component plants, heavy engineering, defence
IAR is a Package Policy — 4 Sections, 3 Mandatory, 1 Optional
IAR cannot be cherry-picked — the insured cannot take only Section I without Section II, or take fire material damage without machinery breakdown. Three of the four sections are compulsory. Only Machinery Loss of Profits (MLOP) is optional.
Physical damage to building, P&M, stocks, FF&E from fire and allied perils — on All Risk basis. Includes earthquake (in-built), RSMD, flood, accidental damage, subterranean fire, and all unexcluded causes.
✔ COMPULSORYSudden and unforeseen mechanical or electrical breakdown of all P&M, boiler explosion, pressure vessel failure, electronic equipment failure. SI = P&M under I-A less piping/cabling. Cannot take IAR without this.
✔ COMPULSORYLoss of Gross Profit + Increased Cost of Working when business is shut due to Section I-A (fire/allied) damage. SI: Annual Gross Profit × indemnity period. Deductible: 3 days GP or ₹5L minimum.
✔ COMPULSORYLoss of Gross Profit when business is shut due to Section I-B (machinery breakdown) — NOT fire. Essential for businesses where machine failure (not just fire) would halt operations. Pharma, steel, paper mills, cement.
⚙ OPTIONALUnlike every other product in this series (BSUS+/BLUS+ had 12 optional covers to toggle), IAR has just 4 sections — and the insured CANNOT choose to take only some of them. Sections I-A, I-B, and II-A are mandatory from inception.
The only decision is whether to add Section II-B (MLOP) — Machinery Loss of Profits. For any manufacturing enterprise where a machine breakdown (not fire) would halt production for weeks or months, MLOP is strongly recommended.
Examples where MLOP is essential: Paper mill headbox failure (60+ days downtime), pharma centrifuge breakdown (pharmaceutical batch production halted), cement kiln mechanical failure (8+ weeks repair), steel blast furnace pump failure (18 days shut).
Annual Gross Profit: The difference between turnover and the variable costs that cease when the business is shut. This is the basis of the BI Sum Insured.
Indemnity Period: The maximum period during which BI loss is payable — chosen at inception based on how long it would realistically take to (a) physically repair/rebuild the insured property AND (b) recover revenue to pre-loss levels. For large industrial plants: typically 12–36 months.
Example: Annual Gross Profit ₹120Cr; 12-month indemnity period chosen → Section II-A SI = ₹120Cr. 24-month period chosen → SI = ₹240Cr. Always choose an indemnity period that covers the full rebuild + revenue recovery time.
What IAR Covers — All Risk Means Everything Unless Excluded
IAR does NOT list covered perils. Instead, it covers ALL sudden and unforeseen physical loss or damage to insured property — unless the cause is in the excluded causes list. Practically, the following are covered without requiring specific named perils:
Under the Standard Fire & Special Perils Policy (SFSP), earthquake must be specifically added as an optional extension at extra premium. Under the IAR All Risk policy, earthquake damage is within the ALL RISK base scope — it is covered automatically without any additional premium.
For large industrial enterprises in India's seismically active zones (III, IV, V) — covering most of peninsular India, Himalayan belt, Gujarat, Northeast India, and Kashmir — IAR's automatic earthquake coverage is one of its most significant advantages over SFSP.
Standard SFSP does NOT cover standalone theft or burglary. IAR includes Burglary as a mandatory sub-cover under Section I-A Material Damage:
→ Physical damage to property by burglary or attempted burglary (breaking and entering)
→ Actual theft of insured assets during a break-in
→ Loss of stock during a burglary event
This is particularly significant for large industrial plants where valuable metals, pharma ingredients, or electronic components may be targets. One IAR policy covers fire AND burglary — SFSP alone does not.
Sum Insured Basis + Compulsory Deductibles + 15% Tolerance
Unlike SFSP where the insured can choose Market Value (depreciated) or Reinstatement Value, IAR mandates Reinstatement Value (New for Old) for buildings, plant, machinery, furniture, fixtures, fittings, and electrical installations. There is no Market Value option for fixed assets under IAR.
Stocks and stocks-in-process are covered on Market Value at time of loss. Note: unlike SFSP which offers Declaration Policy and Floater for fluctuating stocks, IAR does NOT have a stock declaration facility — stocks must be insured at their estimated market value at inception.
SFSP offers Declaration (monthly declarations, year-end premium adjustment) and Floater (multi-location) stock policies — ideal for businesses with highly fluctuating stock. IAR does NOT provide a stock declaration facility. Stocks must be declared at their estimated market value at inception. If your stocks fluctuate significantly, discuss with Probitas how to set a prudent stock SI that avoids underinsurance without excessive premium.
IAR has a condition of average — but with a 15% tolerance per item in the schedule. Underinsurance on any single item will be IGNORED if it does not exceed 15% of the Sum Insured for that item.
Comparison:
→ SFSP: No automatic tolerance — full average applies from the first rupee of underinsurance
→ IAR: 15% per-item tolerance — minor underinsurance (up to 15%) is ignored
→ Bharat products: 85% threshold waiver — no average if SI ≥ 85% of actual value
If an item is underinsured by more than 15%, the Average Clause applies to that item. Maintain accurate reinstatement value declarations to stay within tolerance.
| Claim Amount | 5% Deductible | Min/Max Applied? | Net Payable | % of Claim as Deductible |
|---|---|---|---|---|
| ₹30,00,000 | ₹1,50,000 | ↑ Min ₹5,00,000 applies | ₹25,00,000 | 16.7% |
| ₹1,00,00,000 (₹1Cr) | ₹5,00,000 | At minimum exactly | ₹95,00,000 | 5% |
| ₹10,00,00,000 (₹10Cr) | ₹50,00,000 | ↓ Max ₹50L applies | ₹9,50,00,000 | 0.5% |
| ₹50,00,00,000 (₹50Cr) | ₹50,00,000 | ↓ Max ₹50L applies | ₹49,50,00,000 | 0.1% |
| ₹200,00,00,000 (₹200Cr) | ₹50,00,000 | ↓ Max ₹50L applies | ₹199,50,00,000 | 0.025% |
Large industrial enterprises with strong balance sheets and good risk management can opt for higher voluntary deductibles to earn a premium discount. Higher deductible = lower annual premium. Discuss the optimal deductible level with Probitas at 022 4302 0000 based on your cash flow, claims history, and risk management capability.
Type of industrial process, raw materials, finished goods — fire and explosion risk profile
Sprinklers, hydrants, detection systems, 24-hour fire watch — better systems = lower premium
Planned preventive maintenance, machinery service records, loss prevention culture
Last 5–10 years of claim data across all locations — clean record = significant discount
Seismic zone, flood zone, RSMD/terrorism exposure, proximity to industrial hazards
Higher voluntary deductible = lower premium. Risk assessment report prepared by the insurer for large risks
Full Feature Comparison
| Feature | ⚡ IAR — This Product (All Risk) | 🔥 SFSP (Named Perils) |
|---|---|---|
| Coverage philosophy | ALL RISK — covers everything unless excluded | Named Perils — 11 specific events; rest excluded |
| Earthquake | IN-BUILT — All Risk scope; no add-on | ADD-ON — extra premium required |
| Burglary / Theft | COVERED — mandatory Section I-A sub-cover | NOT covered (standalone theft excluded) |
| Machinery Breakdown | MANDATORY — Section I-B (cannot exclude) | Separate standalone add-on (optional) |
| Fire Loss of Profits (BI) | MANDATORY — Section II-A (cannot exclude) | Separate attached policy (optional) |
| Machinery Loss of Profits | OPTIONAL — Section II-B | Not standard |
| Accidental Damage | COVERED — All Risk basis (any unexcluded cause) | NOT in SFSP base |
| Subterranean fire | COVERED — All Risk scope | NOT covered in SFSP |
| On-site transit damage | COVERED — internal relocation/crane damage | NOT covered |
| Spontaneous combustion | COVERED — All Risk scope | Add-on required under SFSP |
| Minimum SI | ₹100 crore+ (combined across locations) | No minimum — any SI |
| Petrochemical risks | EXCLUDED — separate Petrochem Tariff | Can cover |
| Deductible | 5% of claim / min ₹5L / max ₹50L per claim | Average Clause (uncapped) |
| Underinsurance tolerance | 15% per item tolerance before average applies | No tolerance — full average from first rupee |
| Reinstatement Value | MANDATORY — always New for Old for fixed assets | Optional — choose Market Value or RVB |
| Stock declaration | NOT available — market value at time of loss | Declaration and Floater policies available |
| Number of policies needed | ONE integrated IAR policy | THREE (SFSP + Machinery BD + Fire LoP) |
| Premium basis | Negotiated — risk assessment report; no tariff | Tariff-based (AIFT 2001) + de-tariffed flexibility |
Call 022 4302 0000 — our industrial property specialist will assess your risk, SI, and coverage needs to recommend IAR vs SFSP vs BLUS+ for your specific enterprise.
Who Can Buy IAR — Eligibility Rules
The minimum SI for IAR eligibility is ₹100 crore across ONE OR MORE LOCATIONS in India. This means:
→ A single plant worth ₹150Cr → eligible
→ 4 plants each worth ₹30Cr (total ₹120Cr) → eligible
→ 2 plants each worth ₹45Cr (total ₹90Cr) → NOT eligible; use SFSP for these
After de-tariffing, some insurers (including the insurer at their discretion) may offer IAR for SI as low as ₹50 crore. Discuss with Probitas at 022 4302 0000 for borderline SI situations.
Refineries, petrochemical complexes, and risks rateable under the Petrochemical Tariff are specifically excluded from IAR eligibility. These highly specialised industrial risks are covered under a separate Petrochemical Insurance framework with distinct underwriting and risk assessment processes. If your enterprise includes a petrochemical unit alongside non-petrochemical manufacturing, separate policies are required for each segment. Call Probitas 022 4302 0000 for guidance on mixed-risk facilities.
How to File an IAR Claim
BI claims require comprehensive financial evidence. From the moment any insured event occurs that may trigger Section II: maintain daily production records, record all increased cost of working expenses, keep records of all standing charges paid during shutdown. Financial accounts must be maintained meticulously. For large IAR Section II claims, engage a specialist Loss Assessor from day 1 — they will help structure the BI evidence for the insurer's surveyor.
For Section I-B (Machinery Breakdown) claims: do NOT attempt to repair the broken machine, dismantle it for parts, or disturb the failure zone before the insurer's technical engineer has inspected the machine and analysed the failure cause. The root cause analysis (electrical vs mechanical, which component failed first) is essential for settlement. Preserve all failed components and failure evidence.
Every IAR Section I (Material Damage) claim carries a compulsory 5% deductible (minimum ₹5 lakh, maximum ₹50 lakh). Every Section II (BI) claim carries a 3-day Gross Profit deductible (minimum ₹5 lakh, maximum ₹50 lakh). Plan for both when evaluating claim quantum.
Call 022 4302 0000 as soon as any loss occurs. Fire/explosion: fire brigade + FIR. Burglary: FIR mandatory. Machinery breakdown: do NOT dismantle before engineer inspection. BI Section II: start daily production records from this moment.
Photograph and video ALL material damage. Do NOT carry out permanent repairs before surveyor inspection. Preserve broken machinery parts for technical root-cause analysis. Preserve burglary crime scene. Temporary safety measures are permitted — document all costs.
Daily production records from Day 1. All increased cost of working expenses. Standing charges paid during shutdown. Revenue and turnover records. Any actions taken to minimise BI loss. Audited P&L accounts will be needed for final settlement.
IRDAI-licensed surveyor for all claims. For large IAR claims (₹10Cr+): specialist industrial loss adjustor firm appointed. Technical engineer for Section I-B root-cause analysis. Section I and Section II may be assessed simultaneously by coordinated surveyors.
Claim Form (Sec I and/or II) + Policy + Photos/Video + Surveyor report + Repair estimates + FIR/Fire Brigade report + Machine failure technical report (I-B) + Audited P&L accounts + Daily production records + Standing charges schedule + Valuation report + Bank details (NEFT).
Section I: Reinstatement Value (New for Old) for fixed assets; Market Value for stocks. 5% deductible (min ₹5L / max ₹50L) deducted. 15% per-item underinsurance tolerance applies. Section II: Annual GP × indemnity fraction; 3-day GP deductible. IRDAI TAT: 30 days from complete documents.
IAR in Action — Crore-Scale Industrial Claims
| Parameter | Steel Plant Fire + MB + BI (Jamshedpur) | Pharma Plant Earthquake + Burglary (Ahmedabad) | Paper Mill Machinery Breakdown + MLOP (Kolkata) |
|---|---|---|---|
| Company | JSK Steel Ltd., integrated steel plant, Jamshedpur | PharmaCore Mfg. Pvt. Ltd., API plant, Sanand, Ahmedabad | Hooghly Paper Mills Ltd., integrated paper mill, Kolkata |
| IAR SI | ₹850 crore (3 locations combined) | ₹280 crore | ₹420 crore |
| Sections | I-A + I-B + II-A (Fire LoP 12M) + II-B (MLOP opted) | I-A + I-B + II-A + II-B (MLOP opted) | I-A + I-B + II-A + II-B (MLOP critical) |
| Event 1 | Electrical fire in Rolling Mill — 3 machines (₹180Cr) destroyed; building ₹45Cr damage; plant shut 12 months | Gujarat earthquake damages API production building and 5 reactors — earthquake IN-BUILT in IAR, no add-on needed | Main paper machine (₹95Cr) suffers catastrophic headbox breakdown — NOT fire, pure internal mechanical failure; 60 days downtime |
| Section I Claim | P&M: ₹1,80,00,00,000 (RVB) Building: ₹45,00,00,000 (RVB) Stocks (billets): ₹28,00,00,000 (MV) | P&M (5 reactors): ₹65,00,00,000 (RVB) Building: ₹22,00,00,000 (RVB) API Stocks: ₹18,00,00,000 (MV) | Machinery Breakdown (I-B): ₹12,00,00,000 (headbox repair) |
| Section II Claim | Fire LoP (II-A): ₹72,00,00,000 (12M GP loss) | Fire LoP (II-A): ₹36,00,00,000 (8M GP loss) | MLOP (II-B, 60 days): ₹30,00,00,000 (machine downtime GP) |
| Extensions | Professional fees: included (IAR extension) Debris removal: included | Debris: included Event 2: Post-earthquake burglary steals ₹8Cr finished API → Burglary (I-A): ₹8,00,00,000 — SFSP would NOT cover this | Note: Under SFSP + standalone Machinery BD: same claim but TWO separate policies, two surveyors, two claims processes. IAR: ONE policy covers both. |
| 5% Deductible (Sec I) | (₹50,00,000) — max applies | (₹50,00,000) — max applies on Sec I (₹40,00,000) on burglary claim | (₹60,00,000) → max ₹50,00,000 applies |
| 3-Day GP Deductible (Sec II) | (₹50,00,000) — max applies | (₹50,00,000) — max applies | (₹50,00,000) — max applies |
| Total Net Settled | ~₹3.24 Crore (Event 1) Separate MLOP if II-B opted | ~₹1.42 Crore (Event 1+2 combined) | ₹40,90,00,000 (~₹41Cr) |
| Why SFSP would be worse | Under SFSP: no integrated Machinery LoP; 3 separate policies; uncapped average clause risk | Under SFSP: earthquake would have cost extra add-on; burglary NOT covered at all under SFSP | Under SFSP + standalone MB: two policies, two surveyors, no MLOP without explicit second attached policy |
* Illustrative only. Actual settlement subject to policy terms, surveyor assessment, 5% deductible (min ₹5L / max ₹50L per claim), 15% underinsurance tolerance per item, and complete documentation. Section II claims require audited P&L accounts and daily production records. Total settlements shown in crores — figures rounded for illustration.
Common Questions
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